Exploring Construction Industry Injection Molding Services to Improve Product Quality

Within the construction industry, products must be durable, attractive, and long-lasting. In order to create parts and products with these properties, injection molding and structural foam molding are used. These manufacturing processes are popular in the construction industry due to the many beneficial properties they offer and their cost-effective nature. Let’s explore construction industry injection molding services, their benefits, and what they are used to manufacture.

Construction Industry Injection Molding Services

Structural Foam Molding

Structural foam molding is the process of mixing a melted polymer with nitrogen gas and/or a chemical blowing agent. This mixture is then injected into a mold under low pressure. As the mixture touches the walls of the mold, it cools, forming a solid outer layer with a honeycomb interior.

There are numerous benefits of structural foam molding, including:

Cost-Effective Process for Large Parts

The low-pressure process of structural foam molding allows for the materials that are used to create tooling to be less durable compared to other manufacturing processes. This lowers the cost of your tooling. Additionally, fewer raw materials need to be used because the product isn’t a solid plastic. Both of these characteristics lower the overall cost of your project.

Highly Moldable

The low-pressure process put significantly less stress on parts during the molding process. This reduces the risk of warpage and damage to your process, saving you time and money on damaged products that have to be reproduced.

Weight Reduction

The honeycomb interior of the product reduces the weight of the product compared to solid products created through straight injection molding.

Injection Molding

During the injection molding process, the polymer is melted inside the injection molding machine’s heated barrel. The machine is then closed and the mold halves are closed together and are held together under high clamp pressure. The screw in the barrel pushes the molten polymer under high pressure into the mold. Once all of the polymer is in the mold, the screws pull back and the product starts to cool. When fully cooled, the product is released from the mold.

Injection molding also has various benefits, including:

Efficient

This is one of the fastest plastic manufacturing processes out there. Through injection molding, it is possible to create many parts in a short period of time.

Strength and Durability

Injection molded plastic products are completely solid, giving them uniform strength throughout the product.

Little Post-Injection Molding Processing

Many times, the part will come out of the injection mold with ideal aesthetics, requiring little to no finishing. This will ultimately save you money on your manufacturing costs as you can opt out of certain finishing processes.

Products Created Through Injection Molding and Structural Foam Molding Processes

Many products in the construction industry can be created through structural foam molding and injection molding processes. Some of the biggest items that take advantage of these production processes include siding, flooring, and pipes.

Each of these products benefits from the properties of structural foam molded and injection molded products, including:

• UV resistance
• Weather resistance
• Water resistance
• Durability
• Lightweight
• Corrosion resistance

Turn to Port Erie for Your Construction Industry Injection Molding Services

At Port Erie, we have been trusted to create plastic products through injection molding and structural foam molding since 1953. We pair you with one of our skilled plastic engineers to ensure your product is designed properly and keep your projects running smoothly from the design process to distribution. With our construction industry injection molding services, you can rest assured knowing that your products will be of the highest quality.

Contact us today to learn more.